Stress Causes Killer Mine Bumps
By Seth Borenstein and Jennifer Talhelm
Friday, August 17, 2007; 7:19 PM
The Associated Press
Date: 8/19/2007 11:16:25 PM ( 17 y ) ... viewed 1732 times
It's a benign name for something that explodes like a hand grenade. Mine "bumps" shoot high-speed coal and rock at anyone in the way as support pillars buckle.
Three rescue workers at the collapsed Utah mine were killed Thursday by a bump in a tunnel as they tried to reach six trapped miners. The coal mine's location, depth and mining practice made it prone to bumps, according to mining experts and more than a dozen federal reports.
It's an issue of stress.
Bumps occur when too much stress builds on mine support structures. Often the mine's roof and floor are strong, so what gives under the pressure is the coal, usually on the support pillars. It can cause the floor and roof to buckle, too.
R. Gunnar Gurtunca, director of a government lab that researches mines, compared a bump to a hand grenade.
"If you throw a hand grenade, it explodes small pieces around it, and if you get hit by it, you die," said Gurtunca of the Pittsburgh Research Lab at the National Institute for Occupational Safety and Health. "The same thing with pillars."
Gurtunca said bump deaths have dropped off dramatically in the past 15 years. Between 1930 and 1995, 166 bumps in U.S. coal mines killed 78 people, according to a study by NIOSH.
On Thursday night, as rescue workers slowly burrowed in at the Crandall Canyon mine, pressure from the 2,000 feet of mountain above pushed on the coal pillars and "when that energy gets released it's like an explosion," federal Mine Safety and Health Administration director Richard Stickler said Friday in Utah.
The bump was so strong it measured a magnitude 1.6, according to the University of Utah.
"It's really just a dynamic failure of the coal," said West Virginia University mining engineering professor Keith Heasley.
Given the situation at Crandall Canyon, the bump could not be considered unexpected:
_ For decades mining studies have shown that bumps are more prevalent in the West and at deep levels underground. "The severity and frequency of bumps increase with depth," said a 1988 Bureau of Mines study.
_ For more than 40 years, federal researchers have highlighted two counties in Utah, including where Crandall Canyon is located, as prone to bumps. In Utah, 17 "bump events" caused 24 deaths and 14 injuries between 1957 and 1994, according to the NIOSH. That's far more than any other state.
"It doesn't come as a surprise to me," said J. Davitt McAteer, who was director of MSHA during the Clinton administration. "We have had bumps out there for a long time."
_ A significant bump occurred at the mine last year, according to an April memo from a Crandall Canyon consultant.
_ The 1988 mine study said that bumps are three times more frequent in room-and-pillar mines, such as the section of Crandall Canyon where the collapses occurred, where miners leave pillars of coal to hold up the roof.
_ And in mines that do retreat mining, a type of room-and-pillar mining that involves pulling the last bit of coal out from pillars as work is finished, bumps occur even more frequently. Retreat mining intensifies the stress that causes bumps, according to a 1995 NIOSH analysis.
MSHA officials have said they approved a retreat mining plan for Crandall Canyon and an internal company memo indicates it was practiced at the mine. However, mine owner Robert Murray has said retreat mining could not have caused the Aug. 6 accident that trapped the six miners.
The specific roof and other conditions at Crandall Canyon are so unstable that some companies would opt to leave coal behind rather than retreat mine, said Larry Grayson, who worked in coal mining for nine years until 1984 and is now a professor of energy and mineral engineering at Pennsylvania State University.
Underground Mining: Room and Pillar Mining
This drawing depicts the room and pillar method of underground mining. Most underground coal is mined by the room and pillar method, whereby rooms are cut into the coal bed leaving a series of pillars, or columns of coal, to help support the mine roof and control the flow of air. Generally, rooms are 20-30 feet wide and the pillars up to 100 feet wide. As mining advances, a grid-like pattern of rooms and pillars is formed. When mining advances to the end of a panel or the property line, retreat mining begins. In retreat mining, the workers mine as much coal as possible from the remaining pillars until the roof falls in. When retreat mining is completed, the mined area is abandoned.
There are two types of room and pillar mining--conventional mining and continuous mining. Conventional mining is the oldest method and accounts for only about 12% of underground coal output. In conventional mining, the coal seam is cut, drilled, blasted and then loaded into cars. Continuous mining is the most prevalent form of underground mining, accounting for 56% of total underground production. In continuous mining, a machine known as a continuous miner cuts the coal from the mining face, obviating the need for drilling and blasting.
Underground Mining: Coal Miners at Work
Continuous mining machines rip the coal from the coal face and load it onto shuttle cars that transport the coal to a central loading point for removal from the mine.
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A miner looks on as the longwall shear cuts along the coal face. Longwalls are the most productive machines in underground mining.
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An empty shuttle car pulls up behind the continuous miner to take on a new load of coal. Upon receiving a full load, the shuttle car operator will turn around in his cab and move the vehicle in the opposite direction to transport coal to a central loading point for removal from the mine.
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Even though many aspects of mining haven't changed over the years, new technologies have entered the coal mines.
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Bolting machines drill vertical holes in the mine roof and insert steel roof bolts up to six feet long that "sandwich" the overlying roof strata together.
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Miners travel in the mines on electric jeeps or personnel carriers commonly known as mantrips. The rails that they run on can weigh up to 100 pounds per foot.
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Despite the large electrical equipment that does the "heavy lifting" in modern coal mines, coal miners still work hard to produce the nation's energy.
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http://www.umwa.org/mining/ugmine.shtml
Salt Lake City, Utah
Crandall Canyon Mine timeline
Day 1: Monday, Aug. 6
• A seismic event registering 3.9 on the Richter scale is recorded by the University of Utah Seismograph Stations in the area of the Crandall Canyon Mine at 2:48 a.m.
• About an hour later, an Emery County sheriff's deputy receives a call about a mine collapse.
• Rescuers attempt four separate ways to access six miners believed to be trapped 1,800 feet underground.
Day 2: Tuesday, Aug. 7
• Another seismic "bump" collapses part of the tunnel, shutting down underground rescue work. "We are back to square one underground," mine owner Bob Murray says.
• During a news conference, Murray offers updates but also attacks unions and some news media outlets.
• Atop the mountain, workers clear a road and begin drilling a 2-inch-diameter 1,800-foot vertical shaft.
Day 3: Wednesday, Aug. 8
• Drilling efforts on the mountain above the mine make progress, cutting more than halfway to the chamber.
• The names of the trapped miners are learned. "They'll walk out of there," one family member says.
• Utahns pray at vigils and celebrate Mass for the miners and their families.
Day 4: Thursday, Aug. 9
• Descending 1,868 feet, the drill boring a 2-inch hole breaks through into a chamber at 9:47 p.m. A microphone picks up no human noise. Oxygen-level samples from the mine vary.
• A high-resolution camera is flown in as another drill grinds steadily toward the collapsed area.
• Communities in Utah's coal country rally behind families of trapped miners.
Day 5: Friday, Aug. 10
• As work continues in the mine tunnels, federal mine officials say the drill may have missed the chamber where the trapped miners are.
• The families of three of the trapped miners ask people to "light a candle and raise a prayer for our miners."
Day 6: Saturday, Aug. 11
• A second, larger drill punches an 8 5/8-inch hole into the mine about 3 a.m. After quieting their machines, rescuers tap on the drill steel but hear no response.
• A camera is lowered, and rescuers later announce they have found "survivable space" in the area where the drill broke through but no trace of the miners. Water and other obstacles hamper the camera. • LDS Church members in the sister towns of Huntington, Cleveland and Elmo begin a
24-hour fast to show support for the miners.
Day 7: Sunday, Aug. 12
• Mine officials announce they will drill a third hole between the cavity where the miners were working and an exit where they could have fled to safety.
• A video camera is dropped into the second completed borehole, which now has a steel liner. This time a horizontal lens finds a tool belt and chain from a conveyor belt but still no sign of the miners.
Day 8: Monday, Aug. 13
• A new roadway and clearing are cut on top of the mountain for the third drill and its rig. The 8 5/8-inch borehole is directed toward an area with good air at the back of the mine where the trapped miners could have retreated.
Day 9: Tuesday, Aug. 14
• The mining company releases video showing miners clearing and shoring up the collapsed tunnel.
• The third drill hole proceeds about halfway to its target area.
Day 10: Wednesday, Aug. 15
• Devices called geophones, placed on the mountain, detect "noise," or vibrations — offering hope that the trapped miners may be alive.
• Work begins on a fourth large borehole, targeting the area of the vibrations.
• Images from the third drill hole also offer good news, showing a chamber with breathable air.
• Community residents host a concert to honor the missing six miners and those working to rescue them.
Day 11: Thursday, Aug. 16
• As work continues inside the mine, video images from the third borehole atop the mountain show no sign of the miners.
• Three rescue team members are killed or mortally injured, and six others injured when another seismic bump inside the mine buries the men in coal and debris. The 6:35 p.m. bump registers as a 1.6 magnitude seismic event. Ambulances and medical helicopters rush to Crandall Canyon and during the evening transport the injured to hospitals in Price, Provo and Salt Lake City.
• Work underground halts, while the drilling efforts above continue.
Day 12: Friday, Aug. 17
• The underground rescue operation is suspended indefinitely.
• Utah Gov. Jon Huntsman Jr. says the Crandall Canyon Mine collapse has gone from a tragedy to a catastrophe. "These men died as heroes," he says of the rescuers killed on Thursday.
• Huntsman says he intends to have a panel conduct the state's own investigation into the disaster, parallel to the expected federal inquiry, to determine if Utah should have more control over mine safety.
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